ENGINEERING AND WELDING SUPPLIES

 
 
 
 
 
 
 
 
USEFUL FORMULAE AND OTHER DATA

Areas of Cross Section

Square: length of side'.
Rectangles: length x breadth
Parallelograms: base x perpendicular height.
Triangles: base by 1/2 perpendicular height.
Circles: square of diameters x 7.854 =
πD2/4
or
π r2 (Note π = 3.1416)
Easy practical measurement: half circumference x half diameter = area of circular section.
Annulus: Area = 0.785 (D2 ‑d2) where D= outer diameter and d = inner diameter.
Surface area:
a) of a ball, 3 x cross section area (
πD2/4 ) or 2.356D2.
b) Sloping surface of a cone, 1.571 diameter of base x sloping height.

Volumes

Cube: length of side 3. Prism: (a) Rectangular: multiple of the three sides (h x b x I). (b) Triangular: area of triangular section x length (hxbxl/2)

Sphere: 0.5236 diameter3  

Cylinder: area of circular cross section x length = 0.785 D2 x I.

Cone: 0.2618 D2 x vertical height (1/3 cylinder of same dimensions).

Weld costing and other hints

One cubic inch of steel weld metal weighs 0.2831bs.
Mild steel weighs 7.85 gm/cm3, Aluminium 2.7 gm/cm3.
Approximately 1.7kg of electrodes are required to produce 1 kg of weld metal (loss is wastage in stubs, slag etc.).
Standard general purpose electrodes average the following numbers per kg:
2.00 mm x 250 mm ‑ 120                                4.00 mm x 380 mm ‑ 25
2.50 mm x 300 mm ‑ 65                                5.00 mm x 450 mm ‑ 11
3.25 mm x 380 mm ‑ 30
To fit a square into a circle: side of square should be .707 x diameter ofcircle.
Doubling the diameter of a pipe increases its capacity four times.
To determine pressure of column of water: multiply height in ft. x.434 =Ibs/in2.
One cubic foot hold 6.25 imperial gallons (28.4 litres).
One gallon of water weighs 10 Ibis (4.54 kg).
One cubic metre holds 1,000 litres.
One litre of water weighs 1 kg.

WIRE AND SHEET SIZES

Thickness or diameter, x  

Birming-

ham

Gauge

(B .G.)

 

Sheet or

Plate of

Thickness, x.

kg/ml

 

Imperial

Standard

Wire Gauge

(SWG)

Steel Wt.

Wire or Rod

of Diameter,

x

kg/50m

Inches

(Decimal)

 

Inches

(fractions)

 

mm

 

 

0.015625

1/64

0.397

28

3.1   049
0.0196   0.498

26

3.9   076
0.0220   0.559

25

4.4 24 096
0.0247   0.628

24

4.9   122
0.028   0.711   5.6

22

.156
0.03125

1/32

0.794

22

6.2   194
0.036   0.914   7.2

20

258
0.0392   0.996

20

7.8   302
0.03937   1.0   7.9   308
0.046875

3/64

1.191   9.3   437
0.048   1.22   9.6

18

459
0.495   1.26

18

9.9   489
0.059   1.5   11.8   694
0.0625

1/16

1.588

16

12.5   777
0.064   1.63   12.8

16

819
0.0785   1.99

14

15.6   1.22
0.0787   2.0   15.7  

1.23

0.080   2.03   15.9

14

1.27

0.0984   2.5   19.6  

1.93

0.0991   2.52

12

19.8  

1.96

0.104   2.64   20.7

12

2.15

0.118   3.0   23.6  

2.77

0.1250

1/8

3.175

10

24.9  

3.11

0.128   3.25   25.5

10

3.26

0.138   3.5   27.5  

3.78

0.157

5/32

4.0

8

31.4  

4.93

0.160   4.07   31.9

8

5.11

0.177   4.5   35.3  

6.24

0.1875

3/16

4.762   37.4  

6.99

0.192   4.88   38.3

6

7.34

0.1969   5.0   39.3  

7.71

0.232   5.89   46.2

4

10.69

0.2362   6.0   47.1  

11.10

0.25

1/4

6.35   49.8  

12.43

0.2756   7.0   55.0

2

15.11

0.300   7.62   59.8

1

17.90

0.3125

5/16

7.938   62.3  

19.42

0.3150   8.0   62.8